5 Simple Steps to System Optimization


Build a spreadsheet of baseline values

Step 1: Baseline

The process of establishing a baseline for:

  • Every Recipe
  • Every Configuration Parameter
  • Knowledge Level of each system user

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Get everything centerlined and ready for the next step

Step 2: Centerline

The process to maximize the performance of an existing system(s)

  • Equipment back to peak performance
  • Configuration back to peak calibration

 

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Step 3: Training

The process of building a knowledge base for every user at all levels (from the basic operator to the system administrator)

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Peak signal

Step 4: Optimize

Once a solid foundation is in place, then the process to optimize each grade and each recipe can begin

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Check list of maintenance items to review

Step 5: Maintenance

The fifth step of the process is to maintain the benefits gained in the first four steps and use this process to elevate the Vision System to the status of a true Process Improvement Tool.

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System Evolution

Vision System Champion has a solid history of managing projects and supporting special production trials, so there is always specialized knowledge available when the Vision System is at it’s most challenged condition

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More about our services:

VISION SYSTEM CHAMPION IS A PROFESSIONAL SERVICE FOR DISCRETE DEFECT DETECTION ON CONTINUOUS PROCESS MANUFACTURING APPLICATIONS WITH A PRIMARY FOCUS ON THE WOVEN, NONWOVEN, PLASTICS AND PAPER INDUSTRY.

THE MISSION OF VISION SYSTEM CHAMPION IS:

TO ENSURE THAT AN INSTALLED BASE OF VISION SYSTEMS PERFORM AS THEY THEY DID WHEN FIRST INSTALLED 

THAT EVERY LEVEL OF SYSTEM USER HAS THE CORRECT CONFIDENCE LEVEL TO ACHIEVE THE FULL POTENTIAL OF THE SYSTEM

TO ANALYZE WHICH COMBINATION OF CONFIGURATIONS SHOULD BE USED FOR EACH GRADE OF MATERIAL THAT’S PRODUCED ON EACH ASSET

A defect in a Vision System Window

Next Steps…

If you can see the need for a Vision System Champion, we are always happy to spend time with you, visit your facility and give a realistic evaluation of what is possible for your asset


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